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2012 ¦~ 2 ¤ë 24 ¤é  ¬P´Á¤­   ´¸¤Ñ


Classification of brake pads ¤ÀÃþ: ¥Í¬¡¸ê°T

Classification of brake pads

 

Brakes, we refer to as the brake racing shoes or brake pads, although the volume is very small, but for the last few meters, the brake pads can also be referred to as active safety systems in the most basic and most important easy to The loss of parts, the manufacturers in order to develop the brake pads move enough of the brain, when we choose also not be taken lightly.

The brake works mainly from the friction brake pads and brake discs (drums) and the friction of the tire and the ground converted into the kinetic energy of the vehicle moving after the heat of friction to stop the car. A good efficiency of the braking system must be able to provide a stable, sufficient braking force control, and hydraulic transmission and cooling capacity to ensure that the force applied by the driver from the brake pedal fully and effectively reached the master cylinder and the wheel cylinder, and avoid high fever caused by hydraulic failure and brake recession.

The brake system on the car is divided into two major categories of disc and drum, but in addition to cost advantages, the efficiency of drum brakes is far smaller than the disc brakes. Different materials, brake pads generally can be divided into the asbestos type and semi-metallic and non-asbestos organic type of three:

1 / asbestos brake pads -

Asbestos brake pads in the past is common in drum brakes, because asbestos fibers is characterized by the features of high strength and high temperature up to 316 ° C, so to meet the brake sheets and clutch disc and liner, and it is very cheap, refined its ore rich in natural resources.

But why asbestos brake pads have disappeared? In recent years, it was discovered that asbestos has the potential hazards of asbestos by the medical profession proved to be a carcinogen, its needle-like fibers into the lungs and stay there, causing stimulation, could eventually lead to lung cancer, but this disease The incubation period can be up to 15-30 years.

Of course, asbestos brake pads, there is an important defect so that people in favor of the development of new materials to replace it. Asbestos itself particularly poor insulation, thermal capacity, so after repeated brake the brake emphasis on the accumulation of huge amounts of heat, and then will give rise to serious thermal decay we often say, or even brake failure. This phenomenon is not so obvious for the city driving, but often run high-speed vehicles, is fatal.

2 / semi-metallic mixture brake pads -

When the vehicle manufacturers and brake suppliers of materials decided to develop new, more secure asbestos-type brake pads alternatives, then the following we will talk of two new friction material, first half metal mixture material brake pads, brake the vehicle a few, the key or the price is cheap and wear.

"Semi-metal brake pads of the mixture using coarse steel wool to use as a reinforcement fiber as well as an important mixture. Appearance, we can see very fine steel wool fiber and particle structure, which allows to distinguish between the brake pads fairly easy. And because of the different materials, semi-metallic mixture of brake pads with better temperature control ability than asbestos brake pads, can withstand the higher temperature of the brake at the same time also more durable.

"Semi-metal brake pads of the mixture itself is difficult to avoid the weaknesses, the intensity due to the high internal metal content of the brake pads, brake friction relative asbestos brake pads smaller vehicles require higher braking force to accomplish the same braking effect. Contact with metal brakes and brake pads in the iron touch the iron brake, will bring more noise and wear.

In addition, there is a problem can not be ignored is that too strong a mixture of the semi-metallic brake pads heat capacity, making it able to withstand the higher temperature of the brake, but they pass out of the temperature will be delivered to the brake calipers and other metal components, resulting in brake fluid to accelerate heat to boiling to reduce the effect of the brake, brake calipers, piston ring and the return spring will accelerate aging.

Speaking of which, we already know the characteristics of the two brake pads, the ultimate solution to the materials, environmental protection, heat exhaustion, noise and wear of the brake pads, the NAO, brake pads were put on the agenda. This material brake pads use of glass fiber, aromatic polyester fibers and other fibers as a reinforcing material such as carbon or ceramic.

From the difference of material, asbestos brake pads need only 5-7 basic mixture can NAO brake pads in order to achieve the same effect, you need more mixture as an alternative to the use of the material to achieve even more than as much as 17 kinds, including glass fiber, carbon, ceramic, etc. we know, of course, it is difficult to fall to the level of "semi-metal" mixture of brake pads of manufacturing costs.



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Sliding bearing failure analysis ¤ÀÃþ: ¥Í¬¡¸ê°T

Sliding bearing failure analysis
Sliding bearing slide bearingwill produce the journal and bearing contact at work due to friction¡A resulting in surface heat¡A wear and even "killed"¡A so should be used in the design bearing lubrication of antifriction good sliding bearing materials bearing¡A select the appropriate the agent and the appropriate method of supply¡A improve the structure of the bearingsPlastic bearing in order to obtain a thick film lubrication¡C

1¡A tile surface corrosion: the spectra showed abnormal concentration of non-ferrous metal elements¡F many non-ferrous metal composition of submicron wear particles in the iron spectrum¡F excessive lubricant moisture¡A acid value exceeded¡C

2¡A the journal of surface corrosion: the spectra showed abnormal iron concentration and iron content in the sub-micron particles in the iron spectrum¡A excessive lubricating water or acid value exceeded¡C

3¡A the journal surface strain: iron cutting abrasive or black oxide particles in the iron spectrum¡A the metal surface tempering color¡C

4¡A tile back fretting wear: spectra showed abnormal concentration of iron¡A the iron spectrum many iron content in the sub-micron wear particles¡A oil water and acid value exception¡C

5¡A the bearing surface strain: Ferrography cutting abrasive¡A abrasive ingredients for non-ferrous metals¡C

6¡A the peeling off of the tile surface: iron spectrum found in many of the large size of the fatigue spalling alloy wear particles¡A layered abrasive¡C

7¡A there are more large-size alloy abrasive ferrous metal oxide bearing bush-burning: the iron spectrum¡C



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2012 ¦~ 2 ¤ë 6 ¤é  ¬P´Á¤@   ´¸¤Ñ


Teach you knowledge of the brake assist system BA ¤ÀÃþ: ¥Í¬¡¸ê°T

Teach you knowledge of the brake assist system BA
However¡A when tbrake racinghe driver suddenly detected a very high speed and power when the brake pedal is depressed¡A will be determined to be in need of emergency braking¡A so there will be pressure on the brake system to enhance and produce the most powerful brakes strength¡A so that vehicles and occupants quickly out of the woods¡C According to test data results show that the vehicle has a brake assist system is not equipped with the system than the vehicle can be about 45% less braking distance¡C

Electronic brake assist system¡A "EBA" and Brake Assist "BA" (also known as "BAS")¡C Able to determine the driver's braking action (force and speed)¡A an increase in braking force when emergency braking¡A which will shorten the braking distance¡C For women such as the elderly or ankle and leg strength is not very full of the driver¡A the system's advantage is even more evident¡C The mechanical brake assist system¡A "BA"¡A in fact¡A the electronic emergency brake assist system "EBA" predecessor¡C

Electronic brake assist system¡A "EBA" in English stands for (Electronic Brake Assist)¡A Brake Assist System (BAS) of the English full name "Brake Assist Syste" (hereinafter both referred to as "brake assist system")¡C The process of moving the vehicle¡A brake assist system to monitor the whole brake pedal¡A normal braking when the system does not intervene¡A the driver will decide when the intensity of the brake size¡C

According to statistics¡A 90 percent of drivers encounter an emergency situation¡A are unable to take quick and timely measures to brake¡A and brake assist system¡A you can use the throttle and brake sensors on the system to determine the driver of the throttle pedal brake pedal operation¡A such as time or effort to stampede determine whether an emergency situation requiring emergency brake¡C If¡A at this time the driver's leg or foot power is not very full¡A or the system can not determine the current efforts to achieve safe braking effect¡A then the system will be in less than one second to the maximum braking force within ¡A the vehicle timely and effective completion of the brake¡C

According to the relevant information on the speed of over 120km / h to take the brake¡A the system can reduce the braking distance up to 10m¡A and when the speed of 200 km / h¡A the distance from the car to a complete stop than a car does not install the system shorten as much as 21 m¡A to know the distance in a dangerous enough to keep the occupants of the lives and property¡C



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Note the use of bearings ¤ÀÃþ: ¥Í¬¡¸ê°T

Note the use of bearings

 

Rolling to precision parts, which when in use require a corresponding cautious, not only changed the use of high-performance slide bearings, if used improperly, they can not achieve the expected performance results, so make use of the Plastic bearing should note the following:
Maintain the bearing and its surroundings clean. Smile even if invisible dust into the bearing, will increase bearing wear, vibration and noise.
Carefully when using the installation does not allow a strong punch, does not allow a direct hit with a hammer bearing, does not allow to pass through the rolling pressure.
Use appropriate and accurate installation tools, to make use of special tools, try to avoid using fabric and staple fibers and the like.
Prevent corrosion of bearings, bearing directly pick by hand, to fully wash hands sweat, and coated with high-quality mineral oil before you start, during the rainy season and summer with particular attention to rust.

Bearings with
With the choice of
Inner diameter and outer diameter of bearing size is made ​​according to standard tolerances, the bearing inner ring and shaft, outer ring and housing bore with the tightness of the journal can only control the seat hole tolerances and tolerance to achieve. Bearing inner ring and shaft system using the base hole, the bearing outer ring and housing bore with the use of machine axis system.
With the right choice, we must know the actual load bearing conditions, temperature and other requirements, but in fact it is very difficult. Therefore, in most cases is based on using the refinements of choice for that.
Load size
Between the ring and shaft or housing depends on winning over the size of the load, the heavier the load the larger amount had to win, the lighter the load using a smaller amount than to win.



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